The Manufacturing Process of Door Hinges: A Comprehensive Guide
In today’s market, there are many door hinges manufacturers and suppliers to custom-design hinges according to your interior and exterior needs. Door hinges are essential part of any door, be it a residential, commercial, or industrial door. These mechanical hardware devices help ensure our doors rotate about a fixed axis and allow doors to swing in the desired direction smoothly. The manufacturing process of the door hinges is a crucial step that determines the quality of those hinges.
There is a lot that goes into the manufacturing of this important hardware we all use in our homes. In this comprehensive guide, we take a close look at the way door hinges are made and discuss the properties of various hinge types in order to give you a better understanding of their manufacturing process and help you make your choice accordingly.
How Door Hinges are Manufactured
Door hinges are available in a variety of designs, types, and sizes. Interior door hinges are used inside a house while exterior door hinges provide different functions of home security. The quality of a hinge can be determined by the type of the door, weight, and material used in the manufacturing process. You may not pay much attention to hinges around your house, but with the right construction, material, quality and brand, they can enhance the appearance and aesthetic of your household. TDC Hinges provides door hinges in a wide range of finishes, types, features and qualities. In this guide, we will walk you through the production process of door hinges to help you source them most efficiently.
Hinge Manufacturing at TDC Hinges
TDC Hinges uses premium steel to manufacture high-quality door hardware hinges and is a professional door hinge manufacturer in the hardware industry. When shopping for door hinges, one of the important steps is to decide which material you use for your hinges. Not only can the material determine the design and application, it will also impact the finishes of the door hinges. Though door hinges can seem like a small part of your house, their manufacturing process contains a few critical steps to ensure quality production and high functionality of the door hinges.
- Stainless Steel: stainless steel is one of the most used materials in hinge production. This iron alloy produces excellent corrosion and rust resistance due to the presence of carbon inside it, making stainless steel the most popular material in comparison to other materials.
- Bronze: it is a strong material that provides features such as corrosion resistance and protection from friction with other metals. Though they are slightly more on the pricier side than a few other materials, bronze is a fifth material to manufacture hinges.
- Aluminum: Aluminum is a pure metal and provides anti-rust properties much like stainless steel. Not only are they lightweight and affordable than other materials, aluminum hinges are manufactured to withstand humidity.
- Brass: Brass hinges are more malleable than other materials but aren’t comparatively as common as stainless steel. They are easily formed and controlled than several other materials. However, brass hinges can be prone to cracking due to stress or extreme conditions. Brass hinges are more suitable for low-stress portals.
Step-by-step Hinge Production
Hardware manufacturing has evolved over time in order to maintain our budget without undermining its quality. Whether we need door hinges for residential or commercial applications, these are some of the crucial steps in the manufacturing process that give us a better understanding about our portal needs.
1- Thermal Treatment:
Hinge manufacturing includes a crucial step of thermal treatment in which the materials are heated in smelting units to transform their malleability. In order to make them more moldable, materials are melted to form various shapes to alter the chemical composition.
This step is crucial to ensure that the materials are correctly flattened, deformed or cut into the hinge component. These machining methods involve casting, deformation, cutting and extrusion.
3- Secondary Hinge Production
When the initial step of hinge production has completed, there are multiple processes that include protection treatment for deterioration. This instance occurs when some of the metal from the hinge is worn away. Many door hinge suppliers and manufacturers collect and assemble hinge pieces with ball bearings in the middle of each joint to ensure smoother movement of the door hinges.
In order to ensure a longer lifespan, aesthetic value and overall design of the hinges, the hinges undergo finishing processes such as polishing, rust-proofing, smoothing and painting. This process is done to improve the decorative appeal of the door hinges and ensure quality assurance. In this process, manufacturers also double-check to align the door hinges properly to accommodate all the requirements of the hinge’s application.
When it comes to the manufacturing process of hinges, there are a few manufacturers that stand out due to their excellent features, high-quality materials and an unparalleled aesthetic appeal in the hardware industry. TDC Hinges provides a seamless manufacturing of its door hinges and caters to a wide range of hardware applications. TDC Hinges manufacture door hinge hardware such as Butt hinge, barrel hinge, T shape Hinge, Strap Hinge, Welding Hinge, Stainless steel hinge, Lift off hinge, Unique hinge, spring hinge, and brass hinge. Their wide selection includes door hinges, spring hinges, self-closing door hinges along with various finishes in Brushed Nickel, Matte Black, Oil Rubbed Bronze and Satin Nickel and White Matte.